In the competitive world of iron mold manufacturing, achieving precision across complex geometries is no longer optional—it’s essential. Traditional 3-axis machining often falls short when it comes to deep cavities, angled surfaces, or intricate hole patterns. That’s where 4- and 5-axis CNC rotary tables from Ningbo Kebow CNC Machinery Co., Ltd. make a real difference.
Iron molds used in die casting, plastic injection, and metal forming typically feature:
According to industry data, up to 45% of mold production delays stem from rework due to misalignment during multi-setup operations—a problem that can be solved by integrating a single setup with 4/5-axis rotation capability.
1. Sloped Surface Milling: With a 4th axis, you can rotate the workpiece to maintain optimal tool engagement at angles between 15°–75°. This reduces chatter and improves surface finish—critical for high-pressure die-casting molds.
2. Deep Cavity Milling: A 5-axis system allows continuous tool access without flipping parts. For example, one customer reduced cavity machining time from 12 hours to just 6.5 hours per mold using optimized toolpaths on Kebow’s rotary table.
3. Complex Hole Patterns: Instead of multiple fixtures, engineers use programmed rotation to drill holes at varying inclinations (e.g., 30° off-center) in one go—cutting errors by over 60% compared to manual setups.
TIP FROM THE FIELD: Always validate your G-code using simulation software like Mastercam or Siemens NX before running live. Kebow provides free trial access to their integrated CAM library for clients who request it—helping avoid costly mistakes.
Kebow doesn’t just sell machines—it builds long-term relationships. Their 4/5-axis systems are engineered for durability (average MTBF: 8,500+ hours), with intuitive controls and built-in error detection that alerts operators before issues escalate.
With service centers in Germany, UAE, USA, and China, support is never more than 48 hours away—even for urgent maintenance needs. One client in Mexico reported a 92% reduction in downtime after switching to Kebow’s predictive maintenance package.
Want to see how a 5-axis rotary table could transform your mold shop?
Get Your Free Technical Consultation Today
<#else>
