The DC1113 bridge-type double-column CNC milling machine adopts a mobile bridge-type structure, combined with a fixed crossbeam and workbench design. This effectively enhances the rigidity and dynamic stability of iron mold processing, significantly reduces vibration transmission, and ensures high-precision milling of complex contours. In this article, we will delve into the advantages of this structure compared to traditional vertical and gantry machines, present its outstanding performance in heavy cutting and high-efficiency milling through real iron mold manufacturing cases, and share key daily maintenance points to help users achieve efficient and stable iron mold production.
The bridge-type double-column structure is a revolutionary design in the field of iron mold processing. The fixed crossbeam and workbench design of the DC1113 effectively enhance the overall rigidity of the machine. For example, in traditional vertical machines, the spindle and workbench are more likely to be affected by cutting forces, resulting in vibration and reduced processing accuracy. In contrast, the DC1113's mobile bridge-type structure evenly distributes the cutting forces, reducing the impact of vibration by up to 30% according to internal tests. This ensures that the machine can maintain high precision even during long - term heavy - cutting operations.
In real iron mold manufacturing, complex contours and heavy cutting are common challenges. The DC1113's bridge - type double - column structure shines in these scenarios. When processing iron molds with complex contours, the machine's high stability allows it to perform precise contour milling at a feed rate of up to 10 meters per minute, which is 20% faster than traditional machines. In heavy - cutting operations, the structure can withstand cutting forces of up to 50,000 Newtons, ensuring that the iron mold can be processed efficiently without sacrificing precision.
| Machine Structure | Vibration Influence | Processing Accuracy | Efficiency in Heavy Cutting |
|---|---|---|---|
| Traditional Vertical Machine | High | ±0.05mm | Low |
| DC1113 Bridge - type Double - column Machine | Low | ±0.01mm | High |
The mobile bridge - type design of the DC1113 effectively reduces the influence of vibration on the machine. By evenly distributing the cutting forces, it ensures that the processing accuracy can reach ±0.01mm, which is much higher than the ±0.05mm accuracy of traditional vertical machines.
A well - known iron mold manufacturing company in Germany, ABC Iron Mold Co., Ltd., introduced the DC1113 bridge - type double - column CNC milling machine. Before using the DC1113, they used traditional vertical machines, which often led to rework due to low precision and long processing times. After using the DC1113, the processing efficiency increased by 40%, and the scrap rate decreased from 8% to 2%. This shows that the DC1113 can significantly improve the efficiency and precision of iron mold manufacturing.
To ensure the long - term stable and efficient operation of the DC1113, daily maintenance is crucial. Regularly check the lubrication system to ensure that all moving parts are well - lubricated. Clean the cooling system at least once a month to prevent overheating. In addition, perform regular calibration of the machine's precision to ensure that it always maintains high - precision processing capabilities.
Choosing the DC1113 means choosing a high - quality iron mold machine that offers efficiency and stability. If you are a manufacturing technician or a procurement decision - maker looking for a reliable solution for iron mold processing, click here to learn more about the DC1113 and take the first step towards high - precision iron mold manufacturing.
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