How the FH1890L Heavy-Duty Vertical Machining Center Achieves 30% Faster Rough Machining for Automotive Components

12 08,2025
KAIBO CNC
Customer Cases
Discover the proven strategy behind a 30% reduction in rough machining cycle time for automotive parts. This case study explores how Ningbo Kaibo CNC’s FH1890L heavy-duty vertical machining center delivers exceptional efficiency through high rigidity design, Mitsubishi controller precision, and flexible accessory integration. Real-world data from an automotive hub manufacturer demonstrates measurable improvements in throughput, surface quality, and production flexibility—enabling smarter, faster, and more cost-effective manufacturing.
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How One Automotive Supplier Cut Rough Machining Cycle Time by 30% Using the FH1890L

In the competitive world of automotive component manufacturing, every second counts. A real-world case from a wheel hub factory in Ningbo, China—where we deployed the FH1890L Heavy-Duty Vertical Machining Center—shows how smarter machine selection can directly impact your bottom line.

The Pain Point: Slow Roughing = High Cost

Before switching to the FH1890L, this client was struggling with rough machining cycles averaging 48 minutes per wheel hub casting. With production runs of over 10,000 units/month, that added up to nearly 800 hours of machine time monthly—plus high tool wear and inconsistent surface quality. The root cause? A combination of low rigidity in their old CNC setup, slow controller response, and poor adaptability to complex geometries like deep cavities and inclined surfaces.

Why the FH1890L Made the Difference

  • High-Rigidity Cast Iron Bed: Vibration damping reduced chatter by 40%, enabling higher feed rates without sacrificing finish.
  • Mitsubishi Controller (M700 Series): 0.001-second response time allowed precise control during aggressive roughing passes—critical for maintaining dimensional tolerance within ±0.05mm.
  • Modular Accessory System: Integrated straight and universal heads let operators handle both vertical and angled features in one setup—no repositioning needed.

Real Results: From Theory to Practice

We tested three key parameters on typical aluminum alloy wheel hubs:

Parameter Old Machine FH1890L Improvement
Roughing Feed Rate (mm/min) 800 1,200 +50%
Surface Finish (Ra μm) 12.5 8.2 -34%
Cycle Time Per Unit (min) 48 33.6 -30%

These aren’t just numbers—they represent real savings: 14.4 fewer hours per unit, which translates to ~1,200 hours/month saved across 10,000 parts. That’s equivalent to running an extra shift without hiring more staff.

“We were skeptical at first—but after seeing the data, we realized this wasn’t just about speed. It was about consistency, precision, and long-term cost reduction.”
- Zhang Wei, Production Manager, Ningbo Auto Parts Co.

Your Next Step: Match Machine to Mission

If you’re facing similar challenges in heavy-duty rough machining—especially for large, complex components like engine blocks or suspension parts—the FH1890L offers a proven path forward. But don't just take our word for it: start by mapping your most time-consuming operations and identifying where rigidity, control speed, or flexibility is holding you back.

Ready to boost your productivity and reduce cycle times by 30% or more? Get Your Customized Efficiency Plan Now

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