This article delves into the key technologies and practical applications of the FH1890L high-rigidity heavy vertical machining center under Ningbo Kaibo CNC Machinery Co., Ltd. It focuses on how the high-rigidity machine body design effectively enhances the stability and machining accuracy of the machine tool. Combining the advanced functions of the Mitsubishi controller and the advantages of the power spindle system, it explores the application value of the equipment in the processing of large automotive parts.
The high-rigidity machine body design is a core feature of the FH1890L. According to relevant industry data, a well - designed high - rigidity body can reduce vibration during machine operation by up to 30%, which significantly improves the stability of the machining process. For example, in a case study of a large automotive parts manufacturing plant, after using the FH1890L with high - rigidity body design, the rejection rate of parts decreased from 5% to 2%, greatly improving the product quality.
The Mitsubishi controller plays a crucial role in the FH1890L. It can automatically adjust the machining parameters according to the real - time situation of the workpiece, improving the machining efficiency by about 20%. For instance, when machining complex - shaped automotive parts, the controller can accurately control the movement of the tool, ensuring high - precision machining. It also provides a user - friendly interface, which is convenient for operators to set and monitor the machining process.
The power spindle system of the FH1890L has excellent performance in heavy - load machining. It can provide a high torque of up to 500 Nm, which is suitable for machining large and thick - walled parts. In actual production, when machining large automotive engine blocks, the power spindle system can maintain a stable cutting speed, ensuring the surface quality of the parts. The spindle speed can reach up to 10,000 rpm, which meets the requirements of high - speed machining.
Spindle extension rods and probes are important optional accessories for the FH1890L. The spindle extension rod can extend the reach of the tool, which is very useful when machining deep holes or internal cavities. The probe can accurately measure the position and size of the workpiece, improving the machining accuracy. When choosing these accessories, operators should consider the specific requirements of the machining task. For example, for a workpiece with a deep internal cavity, a longer spindle extension rod should be selected.
Proper operation and maintenance are essential for the long - term stable operation of the FH1890L. Operators should follow the operating instructions strictly. Regular maintenance, such as lubrication of the spindle and inspection of the controller, can extend the service life of the equipment. According to statistics, regular maintenance can reduce the failure rate of the equipment by 40%.
Kaibo CNC not only provides high - quality heavy vertical machining centers but also offers perfect service support. Our R & D team is constantly innovating to provide more efficient and stable machining solutions. If you are looking for a reliable partner for your machining needs, click here to learn more about our FH1890L high - rigidity heavy vertical machining center and start your efficient machining journey!
