In the field of graphite processing, dust pollution is a significant concern that can severely affect the precision and lifespan of machine tools. Graphite dust is fine and abrasive, which can easily penetrate into various components of the machine. For instance, when dust invades the guide rails, it can cause uneven wear. This uneven wear leads to deviations in the movement of the machine tool's working parts, reducing the positioning accuracy. In fact, in some traditional dry - processing graphite machines, the positioning accuracy can drop from the original 0.01mm to 0.03mm due to dust intrusion over time.
Dust can also enter the screw rods. The screw rods are crucial for converting rotary motion into linear motion with high precision. When dust accumulates on the screw rods, it increases friction, which not only reduces the transmission efficiency but also affects the repeatability of the movement. As a result, the machining repeatability, which is usually required to be within ±0.005mm in high - precision graphite processing, can be compromised, leading to inconsistent product quality. Moreover, when dust invades the electrical system, it can cause short - circuits, component failures, and even system malfunctions, significantly shortening the lifespan of the machine tool.
The DC6060G, a wet graphite machining center from Kaibo CNC, addresses these issues with its innovative design. The fully sealed structure acts as the first line of defense. It is designed to prevent dust from escaping the machining area. The sealing materials used are of high - quality, with a sealing rate of up to 99%. This effectively blocks the majority of the dust from spreading to the surrounding environment and the internal components of the machine.
Complementing the sealed structure is the wet flushing system. This system continuously sprays a cleaning liquid onto the machining area. The cleaning liquid not only cools the cutting tool and the workpiece during the machining process but also washes away the dust particles. The wet flushing system can remove up to 95% of the dust generated during the machining process. The combination of the fully sealed structure and the wet flushing system works in synergy. The sealed structure confines the dust, and the wet flushing system removes it, fundamentally reducing the pollution inside the machine and improving the machining consistency.
Traditional dry processing methods have limitations in dust control. In dry processing, the dust is mainly removed by suction devices. However, these devices cannot completely capture all the dust, especially the fine particles. As a result, the internal components of the machine are still exposed to dust, which affects the machining accuracy and the stability of the machine.
In contrast, the wet protection solution of the DC6060G is far more effective. In industrial scenarios with high cleanliness requirements, such as the semiconductor and new - energy battery industries, the DC6060G can maintain a high - precision machining environment. For example, in semiconductor wafer production, where the cleanliness level needs to be at the class 1000 standard, the DC6060G can meet this requirement, while traditional dry - processing machines often fail to do so.
Many customers have provided positive feedback on the DC6060G. A customer in the semiconductor industry reported that after using the DC6060G, the reject rate of their graphite - based products decreased from 5% to 1%. Another customer in the new - energy battery industry mentioned that the machine's stability has improved significantly, and the maintenance frequency has been reduced by 30%. Measured data also shows that the DC6060G can maintain a machining repeatability of ±0.003mm over a long - term operation, which is much higher than that of traditional dry - processing machines.
Choosing the DC6060G is a wise decision for long - term stable production. It allows every machining operation to be as precise as the first one, and helps manufacturers bid farewell to dust troubles and move towards high - consistency production. If you are looking for a high - precision graphite machining solution, click here to learn more about the DC6060G and how it can transform your production process.
